Problems in Tool Design

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Manufacturing defects, operating errors and unforeseen events all have an impact on tool operating life. Heat treatment naturally plays a wide role due to its significant influence on the tool's physical and mechanical properties, and indeed most defects appear after the heat treatment stage. Especially with some more recent heat treatment methods like annealing, remedial action is undoubtedly called for. To optimise the operating life of a given cutting tool, failures must be minimised in all manufacturing process going into its production and its proper use must be ensured. A register of tool failures covering the full range of failure sources can, therefore, contribute significantly to a tool operating life improvement and hence, to more efficient manufacturing. Heat treatment problems are mostly attributable due to weak structural toughness resulting in the premature failure in the form of tool breakage/fracturing. This problem has several causes, one of which is the widespre